From the Sector

Flat knitting solutions provider SHIMA SEIKI MFG., LTD. of Wakayama, Japan, together with its Brazilian representative BRASTEMA TECNOLOGIA TEXTIL LTDA., will participate in the FIMEC 2023 46th International Fair of Leather, Chemicals, Components, Machinery and Equipment for Footwear and Tanneries in Rio Grande do Sul, Brazil next month.

Working off the recent trend in knitted shoe uppers in the athletic footwear market, SHIMA SEIKI proposes knitted fabrics to the general footwear market as an alternative to leather. To that end SHIMA SEIKI will be showcasing the latest applications of computerized flat knitting technology to demonstrate its contributions in this field.

As pioneer of WHOLEGARMENT® knitting technology whereby the knitted product can be produced in one entire piece on the machine without linking or sewing, the company is showing the MACH2XS WHOLEGARMENT® knitting machine for the first time at FIMEC. MACH2XS features 4 needle beds and SHIMA SEIKI's original SlideNeedle™, capable of producing high-quality fine gauge WHOLEGARMENT® products in all needles. Proposals include WHOLEGARMENT® sportswear as well as seam-free shoe uppers. For conventional shaped knitting of shoe uppers, the SVR123SP machine features a loop presser bed that permits inlay technique for producing hybrid fabrics with both knit and weave characteristics, suited to shoe upper applications that require form-fitting function, comfort, flexibility, breathability as well as strength and stiffness. SVR123SP furthermore features i-Plating inverse-plating capability for increased patterning capability, including the production of jacquard-like patterns in light-weight plain jersey stitch. Also on show will be the compact SVR093 machine with a short knitting width intended for knitting shoe uppers. Both SVR machines feature such SHIMA SEIKI innovations as DSCS® Digital Stitch Control System, spring-type moveable sinker system, stitch presser, yarn gripper and cutter, and takedown comb. Made-in-Japan quality, reliability, productivity, user-friendliness and cost-performance all combine to satisfy the high expectations of the world's shoe industry.

SHIMA SEIKI’s SDS®-ONE APEX4 3D design system will also be available for demonstrations in design and simulation suited to shoe production. Of particular interest is its ultra-realistic simulation capability that realizes Virtual Sampling. When countless variations must be evaluated before arriving at a final design, virtual product samples can be used to streamline the decision-making process by minimizing the enormous amount of time and cost normally associated with producing actual samples for each variation. The sustainability factor is also undeniable.

With the Earth population reaching 8 billion in November 2022, the need to address the issue of textile waste becomes more critical.

According to earth.org, 92 million tons of textile waste is produced every year, a number that is expected to soar to 134 million tons by the end of the decade. Around 85% of all textiles discarded in the US are said to end up in landfills, leading to land and water pollution impacting first and foremost local communities.

Archroma, a company who creates colors for fashion, decided to look at the issue creatively: what if it could create colors from waste fashion?
The company had already developed a way to turn waste from the herbal and food industry into its range of EarthColors® featured by brands such as G-Star, Patagonia, Esprit, Tom Taylor, Pangaia, UGG, and Primark. Now they are is introducing a new innovation: the FiberColors* technology.

With this technology, Archroma upcycles textile waste into colors. The colors are synthesized from a minimum content of 50% waste-based raw material.
R&D experts have developed a way to use cotton and/or polyamide and their blends (with a >95% purity) to substitute the major part of the petroleum-based raw material usually used to make dyestuff.

The resulting FiberColors* range, which is patent-pending and therefore exclusive to Archroma, includes five dyes covering a palette of timeless shades: Diresul® Fiber-Teak (brown shades), Diresul® Fiber-Ochre (olive shades), Diresul® Fiber-Maroon (bordeaux shades), Diresul® Fiber-Slate (blue grey shades) and Diresul® Fiber-Graphite (dark grey shades).

The dyes are especially suited for cellulose fibers such as cotton, viscose, linen and kapok, and can be used in continuous, exhaust, denim and garment dyeing and printing processes.

The international fashion sourcing platform Source Fashion, taking place from 12th – 14th February at Olympia London, has announced a compelling line-up of country pavilions and over 150 audited, quality manufacturers from around the world including Peru, India, China, Pakistan, Italy, Spain, Greece, North Macedonia,  the UAE, Madagascar, Jordan, Uzbekistan, Turkey, the UK and many more who will join the inaugural show, which runs parallel to Pure London.

Bringing a textile pavilion to the UK for the first time, the Peru Pavilion will showcase six manufacturers specialising in high-quality alpaca wool from the raw material right through to garment production, as well as cotton and other natural mixtures.

The main Indian Pavilion at this year’s Source Fashion, in collaboration with the Wool and Woollens Export Promotion Council, will showcase 20 established garment and textile exporters specialising in wool, woollen and acrylic fibres. The exhibitors will be showing full garments including men’s, women’s and kidswear as well as a selection of fabrics and raw materials. These exhibitors are regular export partners to the UK retail industry and already work with some big retailers in white label production.

The China Pavilion will present a selection of high-quality Chinese manufacturers ranging from full garment manufacturing through to raw materials, fabrics, cashmere and components.

Other producers and manufacturers attending Source Fashion from across Europe and the UK include:

• Mivania - an Italian knitwear manufacturer producing garments in 100% cashmere and cashmere blends.
• SATCoL (Salvation Army Trading Company) - a charity-owned textiles collector in the UK, actively working with retailers to reduce their carbon footprints.
• Kusilas - a Spanish company monitoring all the stages of the production process.
• Prime Casual - based in Leicester, UK, they specialise in the design and manufacture of ladies clothing from fast fashion, wholesale to bespoke tailoring.
• Athos Pallas - a fashion and textile agency located in Thessaloniki, Greece.

Es sind Projekte mit Wirkung in Zeiten des Wandels – das verbindet die Titelträger*innen der Kultur- und Kreativpilot*innen miteinander. Jedes der 32 ausgezeichneten Projekte fokussiert sich darauf, Lösungen zu finden, die eine gesellschaftliche Transformation mit kreativer Kraft gestalten – und dabei unternehmerisch erfolgreich sind. Mit der Auszeichnung würdigt die Bundesregierung bereits zum dreizehnten Mal die innovativsten Unternehmer*innenpersönlichkeiten der Kultur- und Kreativwirtschaft in Deutschland.

Claudia Roth, Staatsministerin für Kultur und Medien, betont, dass für die vollständige Entfaltung des gesellschaftlichen und wirtschaftlichen Potenzials die Kultur- und Kreativwirtschaft in ihrer Arbeit unterstützt und ermutigt werden muss: „Die diesjährigen Titelträger*innen zeigen, dass die Branche gesellschaftliche Verantwortung in all ihren Facetten übernimmt und Lösungen für soziale Missstände bietet. Damit diesen zukunftsweisenden Ideen alle Türen offenstehen, müssen wir den kreativen Köpfen in Deutschland Rückenwind geben und sie auf ihrem unternehmerischen Weg begleiten.“

Trendanalyse 2022: Missionsorientierung der Kultur- und Kreativwirtschaft nimmt zu
Die Wirkungsorientierung der 32 Titelträger*innen ist Ausdruck eines Trends in der Kultur- und Kreativwirtschaft. Das zeigt die Auswertung der 700 Bewerbungen in diesem Jahr, die das inotiv-Netzwerk gemeinsam mit den Zukunftsforscher*innen von Third Wave durchgeführt hat. „Jede siebte Projekt-Einreichung formuliert eine präzise Mission, die immer auch eine klare Weltverbesserungsabsicht beinhaltet. Das jeweilig vorgestellte Projekt belegt die Mission faktisch und konkret. Ein solch ansteigender Verbreitungsgrad aktiver Zukunftsgestaltung kann doch nur Hoffnung stiften!“, sagt Zukunftsforscher Jonas Drechsel.

Die diesjährigen Titelträger*innen mit Fokus Mode und Textilien (alphabetische Auflistung)
Avenir Garment
Mit Avenir Garment will der gebürtige Tunesier Aladin Amiri die Zukunft der Mode mit kreativer Streetwear mitgestalten, sie mit sozialer und ökologischer Nachhaltigkeit paaren und Vorreiter einer Modeindustrie sein, die divers, kreativ und verantwortungsbewusst ist. Sein Ziel ist es, Ressourcen, Beratung und Unterstützung zu bieten, um die Visionen junger Kreativer umzusetzen. Ebenso im Fokus stehen die soziale Verantwortung für Produzent*innen in Tunesien, denen faire Löhne und hohe Arbeitsstandards geboten werden sowie die Möglichkeit für tunesische Kreative, ihre Botschaft nach Deutschland zu bringen. Zudem startet Avenir Garment ein Upcycling-Programm, in dem Künstler*innen aus nicht verkauften Textilien neue Produkte schaffen, die kreativ und einzigartig sind.

Fashion Africa Now
Fashion Africa Now ist ein digitaler Informationsraum und ein zukunftsorientiertes interdisziplinäres Netzwerk für Kreative aus Deutschland und Europa, der afrikanischen Diaspora und Afrika, das mit Stereotypen bricht, BIPoC-Perspektiven Raum gibt und neue Narrative erzählt. Das Team von Fashion Africa Now bringt Kreative, Experten*innen und Unternehmen zusammen und kreiert Ausstellungen, Workshops, Podcasts, Mode-Kooperationen, Veranstaltungen und ein Magazin, das sich auch gesellschaftspolitischen Themen widmet – mit der Vision einer aufklärenden, nachhaltigeren und inklusiven Zukunft in der Kreativ- und Modebranche. Fashion Africa Now schafft Sichtbarkeit für marginalisierte Kreativschaffende und repräsentiert die komplexe und vielfältige Welt des afrikanischen Modedesigns.

FEAT Boddies helpwear
„Ich fühl mich wohl in meiner Haut“: FEAT Boddies helpwear möchte funktionale und dabei optisch ansprechenden Textilien für alle Körper entwickeln, die ihre Träger*innen versteht und dabei sanft zu Haut und Körper ist. Das erste Produkt sind LUGGERS, hautfreundliche Oberschenkelbänder, die lästiges Aneinanderreiben vermeiden. Wichtig ist den Gründerinnen dabei, auf Materialien zu setzen, die die Umwelt schonen. Entsprechend verwenden sie nach Möglichkeit recycelte Materialien und lassen Luggers unter fairen Bedingungen in Europa herstellen.

FettFressHair
In deutschen Friseursalons fallen jährlich ca. 40.000 Kubikmeter Haarschnitt an – oder anders ausgedrückt: 222.222 Badewannen voller Haare. Ein Rohstoff, der weltweit ständig nachwächst und bisher im Restmüll landet, obwohl er eigentlich Gutes für die Umwelt tun könnte. Denn: Haare sind lipophil, lieben also Fett und fressen es förmlich auf. Somit eignen sie sich bestens, um Verunreinigungen im Wasser aufzunehmen. Das macht sich FettFressHair zunutze und baut aus dem anfallenden Haarschnitt innovative Schadstoffsammler in Form von Schlängeln, Matten und Vliesen. Auf diese Weise können sie Öle und andere Verunreinigungen aus allen Gewässern filtern. Die Erkenntnisse des Kieler Teams halfen beispielsweise schon den Einsatzkräften in Lima dabei, bei der Beseitigung der Ölkatastrophe im Januar 2022 effektiv zu reagieren. Über die Nutzung im Wasser hinaus prüft das Team stetig neue Einsatzgebiete. So wird aus Abfall Umweltschutz.

Re-Shirt
Was wäre, wenn man Textilien nur kurzfristig bedrucken könnte? Dann würde bei großen Veranstaltungen viel weniger Textilmüll entstehen und sehr viel Wasser gespart werden – 300 Liter für jedes nicht neu produziertem T-Shirt. Deswegen haben Emmy Schumacher und Anna Hadzelek Re-Shirt entwickelt, die erste temporäre Textildrucktechnik. Damit schlagen die beiden Gründerinnen die Brücke zwischen schnelllebigem Gestaltungsbedürfnis und Ressourcen schonendem Mindset.

Revoltech
LOVR – unter diesem Akronym („lederähnlich, ohne Plastik, vegan, reststoffbasiert“) hat Revoltech ein nachhaltiges Textil entwickelt, das aussieht wie Leder und sich auch so anfühlt. Es ist zudem verformbar und abriebfest sowie biologisch abbaubar und recyclingfähig. Das Beste: LOVR hat einen minimalen ökologischen Fußabdruck, da nur 0,3 Prozent der CO2-Emissionen im Vergleich zur Lederherstellung anfallen und auf Chemikalien und Kunststoffe verzichtet wird. Hergestellt wird die Alternative zum tierischen Produkt aus den Nebenprodukten des deutschen Hanfanbaus und pflanzlichen Zusatzstoffen.

The first Cradle to Cradle Certified^® clothing collection is on the market one year after the collaboration platform for Swiss textile labels was launched. The Circular Clothing cooperative has succeeded, in close cooperation with European suppliers, in gaining access to circular materials and equipment and using this for the Black Denim Collection by the ethical fashion label “the Blue suit”. An important step for the cooperative, which receives funding from the Migros Pioneer Fund, is the development of an online assessment tool which can be used to help check the readiness of textile labels to operate in a circular manner.

The black denim was developed by a renowned manufacturer in Italy. Since no toxic chemicals are used in the production process, this denim is safe for biological cycles and Cradle to Cradle Certified^® Gold. Cradle to Cradle Certified^® Gold certified material by the Swiss company OceanSafe was used for the lining of the jacket. Special innovative design elements and production processes, such as the printed lining, also meet the stringent Cradle to Cradle Certified^® Gold requirements. Currently, 1% of the material of the Black Denim Collection is Cradle to Cradle Certified® Bronze. In the next few months, this percent and thus also the whole garments should reach the gold level.

The Cradle to Cradle^® certification is based on the following five principles: Material Health, Product Circularity, Clean Air & Climate Protection, Water & Soil Stewardship, and Social Fairness. Depending on the extent to which all of these criteria are met by the manufacturing process, there are various levels of certification from bronze to silver, gold and platinum.

RHEON LABS, a fast-growing materials technology company based in Battersea, London, has completed an extensive 6 month trial with FET, a world leader in laboratory and pilot meltspinning equipment. Backed by a £173,000 grant from Innovate UK for feasibility studies, RHEON LABS has further developed its RHEON™ technology, a reactive polymer that dynamically stiffens when subjected to force. The technology can control energy of any amplitude or frequency, from small vibrations to forces at ballistic-speeds and therefore has a wide range of applications.
 
This Innovate UK Smart Grant-backed project aims to develop a hyper viscoelastic fibre from RHEON™ which displays high strain-rate sensitive properties. Creating a fibre with unique strain-rate sensitive properties will be a world first. It will enable the creation of a 'breakthrough-generation' of stretch textiles that can actively absorb, dampen and control energy during movement, rather than simply acting as a spring.

For close-fitting activewear and sports bras, the ability to actively control muscle mass or soft tissue movement during exercise will be a game-changing advancement. It will allow brands to engineer garments that relax during everyday use but actively stiffen during exercise for improved support and performance.
The Innovate UK grant was awarded under the category of Hyper-Viscoelastic Fibre Extrusion for Textile Manufacture. Fibre Extrusion Technology Limited (FET) enabled the customer trials at its bespoke Fibre Development Centre in Leeds, England using its in-house FET-103 Monofilament meltspinning facilities, in harness with RHEON and FET technical operatives. The next phase will be to upscale the trials of preferred materials on RHEON’s own new FET-103 meltspinning line, with FET’s continued support and expertise on hand.
 
Creating a fibre with unique strain-rate sensitive characteristics could be as radical a change in the market as the initial introduction of stretch fibre with the launch of Lycra™. The textiles would have a multitude of beneficial properties and would provide significantly less compression in the garment than conventional materials, substantially improving user comfort, support and performance.

Within the scope of the United Nations Economic Commission for Europe (UNECE) initiative “The Sustainability Pledge”, to improve transparency and traceability for sustainable garment and footwear supply chains, the Swiss company Haelixa traces Egyptian cotton from the source up to premium shirts.

The UNECE and United Nations Centre for Trade Facilitation and Electronic Business (UN/CEFACT) has been developing over the period 2019-2022 policy recommendations, implementation guidelines, a call to action, and a traceability toolbox including blockchain and DNA tracing solutions, which has been implemented in few different textile supply chains. Haelixa is part of the group of experts that develops such policy recommendations and conducts projects with key industry players to set traceability benchmarks and later develop them into standards.

Fashion brands are often responsible for complex global value chains and traceability is the needed tool to enable trust, transparency and credible sustainability. The magnitude of the supply chain traceability challenge can be overwhelming for brands, but the UNECE initiative framework facilitates the alignment with suppliers, provides the necessary guidance and the needed tools, with Haelixa as physical traceability provider.

To make the premium shirts traceable, Haelixa has developed a DNA marker to label the raw material, premium Egyptian cotton. The DNA marker has been applied as fine spray to GIZA 96 lint cotton in Borg Al Arab, Egypt and used to produce the finest fabric by Swiss manufacturer Weba. Once applied to the fibers, Haelixa’s DNA markers stay safely embedded into the material and withstand the industrial processing, ensuring traceability from the source until the finished garment. Samples of lint cotton, yarn, and fabric at different steps were verified with a test based on PCR, and the correct DNA marker was detected, thereby enabling the identification of the premium product, of its origin and the specific supply chain. The forensic data obtained were recorded on a blockchain system provided by UNECE. The marked fabric was used to make Hugo Boss cotton dress shirts. As one of the leading premium fashion brands and partner to the UNECE project, Hugo Boss is responsible for a complex global value chain and strives for high sustainability standards and is looking at traceability options.

“In cases like this one, where the material is of the highest quality and the product is shipped from one facility to another for premium processing, adding physical traceability is critical to ensure that the origin, quality and processing claims can be backed up" says Gediminas Mikutis, CTO and co-founder at Haelixa.

Maria Teresa Pisani, Economic Affairs Officer and Project Lead at UNECE, emphasized: “Traceability and transparency are crucial elements to protect environmental, social, and human rights along global value chains. At UNECE, we aim to enhance traceability approaches by exploring new and innovative solutions that help identify and address negative impacts in the fashion industry.”

SHIMA SEIKI announces a sales promotion package for the apparel industry together with KDDI, Linking 3D fashion design with cross-reality― realizing digital catalogs, VR showrooms and new customer experience allowing 360-degree viewing without actual samples

Leading fashion technologist SHIMA SEIKI MFG., LTD. of Wakayama, Japan together with telecommunications company KDDI Corporation of Tokyo, Japan launched "XR Mannequin for APEXFiz," a sales promotion package that links SHIMA SEIKI's APEXFiz design software for the apparel industry with KDDI's XR (cross-reality) technology.

XR Mannequin for APEXFiz will be offered to the apparel industry. Using an XR Mannequin that enables viewers to check product images from any angle in 360 degrees on various devices, XR Mannequin for APEXFiz enables digital catalogues with 3D virtual sample image data of garments designed on APEXFiz design software, 360-degree VR showrooms, as well as digitally extended stores. It also realizes virtual proposals at exhibitions, showroom-style stores with no inventory, and user-friendly purchase experience on e-commerce sites, and more. It also allows users to reduce excess stock at stores and create new sales opportunities.

Eventually, by adding movement to models wearing Virtual Samples and rendering them on a cloud server, customers will be able to view high-resolution virtual fashion shows on their smartphones and other devices.

 Until now, the apparel industry has been making actual product samples in each of the planning and design stages of production. This process not only takes an enormous amount of time and cost, but generates waste of raw materials including fabric that require disposal. At the retail stage, stores also needed to have various sizes and colors in stock to address a wide range of customer preferences, resulting in excess inventory.

With SHIMA SEIKI's APEXFiz, designs can be evaluated without making actual samples, minimizing resources spent on sample production as well as lead time, enabling environmentally-friendly manufacturing.

In May 2022, KDDI developed a high-resolution XR mannequin for apparel sales, with support from Google Cloud. It enables various devices such as store signages and smartphones to check products from any angle in 360 degrees, enabling stores to sell products without maintaining inventory.

SHIMA SEIKI and KDDI combines APEXFiz and XR Mannequin to start providing XR Mannequin for APEXFiz. This brings DX solutions to all stages in the supply chain for the apparel industry, from planning and design to sample making, production, distribution, and retail sales. SHIMA SEIKI and KDDI will continue to create services together that link each other's products, to bring about a sustainable society by reducing excess stock, and providing a customer experience that gives peace of mind when purchasing products.

Sustainable fashion brands YesAnd & Kornit Digital are teaming up with the global platform fostering innovation in the fashion industry, Fashinnovation. This month, the three like-minded companies will be unveiling a direct-to-garment printing collaboration.
 
YesAnd & Kornit Digital are (e)co-creating digital, on-demand printed certified organic blank merchandise, with graphic designs by artists, celebrities, influencers, musicians, fashion VIPs, NGO’s and more. Sharing core values of fashion & innovation & non-toxic, zero-waste production, and the fusion of technology to accelerate impact, this launch represents a cutting-edge and sustainable solution that’s accessible, traceable, customizable, and scalable. By joining forces, this collaboration will educate, engage, and activate both consumers and industry alike.
 
"We at Fashinnovation have a strong belief that the fashion industry must walk side-by-side with innovation, in order to ensure a sustainable future. We are thrilled for this collaboration with YesAnd and Kornit, as we hope to set an example when it comes to the power of unity. In our minds, it's not about a person's wins, but rather it's about our collective progress," said Jordana & Marcelo Guimaraes, Founders of Fashinnovation.
 
Debuting the first of their brand collaborations with farm-to-print organic merchandise, this collaboration will together minimize waste, water, chemical use, and energy, while celebrating climate action, manufacturing efficiencies, and sustainable innovation—representing a true and timely fashion statement. The brands will be debuting their select blank styles of digitally-printed designs from the initial capsule collection—including the YesAnd Frida Hoodie, Gloria Hoodie Tee, Dominique Tee, and the Samata Dress, with a graphic option aligning the missions of YesAnd, Fashinnovation and Kornit Digital, “Don’t Wear Clothes, Wear Change.”