From the Sector

• Fabric finishing and sanforization systems installed in the US and Turkey to enhance productivity

ST. LOUIS - Baldwin Technology Company Inc. has successfully installed six new fabric finishing and sanforizing precision spray systems in the US and Turkey. Despite the COVID-19 pandemic, the installations were completed in just 60 days, thanks to close collaboration between onsite Baldwin textile team members, local agents and remote support from the company’s product and technology center in Sweden.
For textiles, non-wovens and technical textiles, Baldwin’s precision spray technology processes a wide range of low-viscosity water-based chemicals, such as softeners, anti-microbial agents, water repellents, oil  repellents, flame retardants and more.

These systems enable fabric producers to significantly reduce chemical and water consumption, while speeding up production times and eliminating production steps, including drying and bath changeovers when switching fabric colors. “Our customers are major manufacturers in fabric dying, finishing and remoistening, and we want to provide outstanding service and support—even in times like this,” said Rick Stanford, Business Development Leader at Baldwin and the commercial leader of the US installations. “Not only does our precision spray technology enhance productivity in their process, but there is also zero waste, which goes hand-in-hand with the increased sustainability focus in the textile industry.”

In North Carolina, two new TexCoat G4 precision spray systems are now in production with major international vertical manufacturers of outdoor living, performance fabrics and automotive fabrics. In Georgia, a major vertical manufacturer of workwear and protective fabrics installed a sanfor precision spray system, which has helped the customer obtain deeper penetration of moisture into fabrics treated with durable water repellents. In Turkey, three new TexCoat G4 systems were installed in Çorlu, northwest of Istanbul, for a large producer of knit fabrics, such as T-shirts. “In Turkey, the manufacturer purchased and installed one TexCoat G4 system before COVID-19, and the customer was so pleased with the results that, during the pandemic, three more were purchased,” said Simone Morellini, Sales Manager- EMEAR at Baldwin and the commercial leader of the Turkish installations. “The systems were manufactured and installed during the lockdown, and now, all four systems are up and running, and being used heavily on a daily basis.” “With the success we have seen, we plan to apply the same strategies for upcoming installations, including the next one in Honduras: strong local management and customer coordination, combined with  effective remote support during the installation,” said Stanford.

• Sustainable Precision Application Technology product for textile finishing boosts quality and productivity

Baldwin Technology Company Inc. is pleased to showcase the TexCoat G3 for the first time in Turkey during the ITM tradeshow, held in Istanbul from April 14 to 17, 2018.

This groundbreaking Precision Application Technology product—which will be demonstrated in hall 12 at booth 1213—enables a sustainable textil eand nonwoven finishing process, with low energy consumption, reduced water and chemistry waste, and substantialsavings of production time and costs. Launched in 2017, the innovative TexCoat G3 already has been installed at major textile finishing facilities worldwide, with proven positive results, including:

• Reduced water and chemistry usage, up to 50 percent
• Reduced total changeover time, up to 85 percent
• Reduced chemistry waste, up to 95 percent

“We are immensely proud to showcase the TexCoat G3 in Turkey, one of the leading markets for innovation and productivity in the textile industry,” said Simone Morellini, Baldwin Sales Manager-EMEAR. “We see great potential for our Precision Application Technology products in this region, and our goal is to help customers improve productivity, while saving valuable resources and contributing to a sustainable future.”
Baldwin’s Precision Application Technology product line provides customers with more flexibility, fewer production steps and increased uptime. With individual nozzle control and automatic volume adjustment, the TexCoat G3 ensuresprecise and uniform application in various process conditions and capacities.
Adjustments can be set in relation to cloth width, g/m2 and textile characteristics, allowing for complete control of the amount of water and chemistry applied.

Furthermore, the TexCoat G3 is versatile, managing a wide range of low-viscosity chemistries—such as water-repellent, softener and anti-microbial finishing—as well as single- and dual-sided applications, various textile characteristics and wet-on-wet applications.
Plus, it significantly reduces changeover times to less than five minutes, thanks to fully automatic flushing, and its mist containment covers encapsulate and prevent aerosols from escaping, securing a healthy working environment.

Leading apparel producer HanesBrands recently invested in 19 TexCoat G3 systems from Baldwin. “We have had outstanding results in productivity increase, and we can clearly see that this technology will make a great contribution to our future efficiency and sustainability savings,” said Mike Abbott, HanesBrands Global Director of Research and Innovation.

Spot Ltd., under the leadership of Cengiz Kahraman, has been representing Baldwin’s Precision Application Technology product line for the textile market in Turkey since 2016. The two companies collaborate closely and are committed to revolutionizing the textile finishing industry.